Highway Guardrail Roll Forming Machine

About Highway Guardrail Roll Forming Machine

Highway Guardrail Roll Forming Machine can produce a variety of guardrails which is Mostly used in high way Road. Produced guardrails are all in high quality, Durability, Long lasting Life and they are also easy to be installed. One production Machine can produce products of a wide range of specifications, so you will surely get Profile a lot.

Entry Gate:

• Entry gate will be provided for movement of the sheet to roll former.

Main Base:

• The main base is MS fabricated structure and adequately ribbed to minimize the distortion
• It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

Mill stands (Station):

• The stands are mounted on the bed of the machine the line alignment can be easily done due to guideways arranged on the bed of the machine
• Each forming head consists of a fixed housing and sliding type outboard housing
• The mill stands will be arranged to locate shafts mounted on taper bearings
• For the top shafts, the bearings are housed in the cartridge type bearing blocks
• The bottom shaft bearings are located in the bored machined in the housings
• The bottom arbors are fixed in the position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

Roll shafts:

• The roll shafts dia. 70 mm will be manufactured from quality steel and will be keyed to locate tooling.

Drive:

• The drive to the roll former will be by means of a gearbox system
• The main drive will be provided by means of 15 HP motor

Tooling:

• One set of Tooling with EN31 / D3 grade will be from imported material suitable for your machine as standard supply
• The same is involved in operations like rough machining, keyway, rough profiling, profile machining trial and hardening, bore grinding and inspection with a final template for above.

Cutting Unit (Hydro):

• Hydraulically operated power pack along with cutting die with 3 HP electrical.

Additional Information:

• Pay Mode Terms: T/T (Bank Transfer)

Superior Roll Forming Technology

This roll forming machine utilizes precision-crafted 45# steel rollers with hard chrome plating, ensuring each guardrail produced meets stringent quality requirements. With up to 18 forming stations and a chain drive system, the process is smooth, minimizing material deformation and maintaining consistent output.


Automation and Control for Efficiency

Equipped with a state-of-the-art PLC control system, the machine automates complex manufacturing tasks, reducing human error and enhancing productivity. The computerized interface makes it easy for operators to monitor and adjust parameters in real-time, helping achieve optimal output with minimal downtime.


Robust and Versatile Design

The equipment supports a feeding width of 310-510 mm and processes steel with thicknesses from 2.5-4 mm, accommodating various guardrail specifications. With its sturdy 16,000 kg build, high motor and hydraulic power, and automatic hydraulic cutting system, this machine meets the needs of heavy-duty highway guardrail production.