U Channel Roll Forming Machine

About U Channel Roll Forming Machine

Entry Gate:

• Entry gate will be provided for movement of sheet to roll former.

Main Base:

• The main base is MS fabricated structure and adequately ribbed to minimize the distortion
• It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

Mill stands (Station):

• The stands are mounted on the bed of the machine the line alignment can be easily done due to guideways arranged on the bed of the machine
• Each forming head consists of a fixed housing and sliding type out board housing
• The mill stands will be arranged to locate shafts mounted on taper bearings
• For the top shafts, the bearings are housed in the cartridge type bearing blocks
• The bottom shaft bearings are located in the bored machined in the housings
• The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings

Roll shafts:

• The roll shafts dia. 40mm will be manufactured from quality steel and will be keyed to locate tooling.

Drive:

• The drive to the roll former will be by means of a gearbox system
• The main drive will be provided by means of 2 HP motor

Tooling:

• One set of Tooling with EN31 grade will be from imported material suitable for your machine as standard supply
• The same is involved in operations like rough machining, keyway, rough profiling, bore grinding, profile machining and inspection with a final template for above.

Cutting Unit:

• Hydro. press 10 ton
• Motor: ABB
• Bearing: SKF
• Gearbox: ELECON

Additional Information:

• Pay Mode Terms: T/T (Bank Transfer)

High-Quality Rollers for Superior Profiles

Outfitted with rollers made from high-grade 45# steel and hard chrome coating, this machine ensures durability and precision in U channel production. The advanced roller construction reduces wear and delivers a smooth finish, enhancing the lifespan and consistency of your profiles.


Automatic and Efficient Production

With a computerized PLC control system and user-friendly HMI touch screen, the U Channel Roll Forming Machine offers fully automated and adjustable operations. The automatic encoder-based measurement and hydraulic cutting system allow for seamless, accurate production with minimal manual intervention.


Versatile Application Across Industries

Designed to process mild steel, galvanized steel, or stainless steel, the machine caters to diverse requirements in cable tray manufacturing, construction framing, and more. Its high capacity (10-15 meters per minute) ensures suitability for various industrial applications requiring robust, precise U channels.