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Floor Deck Roll Forming Machine

Name: Floor Deck Roll Forming Machine
Brand: JUPITER ROLL FORMING PRIVATE LIMITED
Price: 4000000.0 INR
Availability: InStock

Price 4000000.0 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

Floor Deck Roll Forming Machine Specification

Type
Floor Deck Roll Forming Machine

Material
High-Grade Steel

Capacity
10-15 m/min

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control System

Rolling Speed
8-15 meters/minute

Cutting System
Hydraulic Cutting

Cutting Thickness
0.8-1.5 mm

Voltage
380V/3Phase/50Hz

Color
Blue and Yellow

Dimension (L*W*H)
9500 mm x 1500 mm x 1400 mm

Weight
About 7500 kg

Touch Screen Interface
Yes

Noise Level
85 dB

Transmission Type
Gear/Chain Driven

Blade Material
Cr12 Mov

Hydraulic Station Power
5.5 kW

Roller Material
45# Chrome Plated Steel

Length Measurement
Encoder Controlled

After-Sales Service Provided
Engineers available to service machinery overseas

Forming Stations
22-28 rows

Production Tolerance
1.5 mm

Drive Type
Chain Drive

Feeding Width
1200 mm

Decoiler
Manual or Hydraulic (as per request)

Applicable Materials
Galvanized Steel, Color Steel, Galvalume

Power of Main Motor
15 kW

About Floor Deck Roll Forming Machine

Entry Gate

Entry gate will be provided for movement of sheet to roll former.

Main Base

The main base is MS fabricated structure and adequately ribbed to minimize the distortion

It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

Mill stands (Station)

The stands are mounted on the bed of the machine the line alignment can be easily done due to guideways arranged on the bed of the machine

Each forming head consists of a fixed housing and sliding type out board housing

The mill stands will be arranged to locate shafts mounted on taper bearing

For the top shafts, the bearings are housed in the cartridge type bearing block

The bottom shaft bearings are located in the bored machined in the housing

The bottom arbors are fixed in a position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

Roll shafts

The roll shafts dia. 70mm will be manufactured from quality steel and will be keyed to locate tooling.

Drive

The drive to the roll former will be by means of a chain

The main drive will be provided by means of 10 HP motor

Tooling

One set of Tooling with EN grade will be from imported material suitable for your machine as standard supply

The same is involved in operations like rough machining, keyway, rough profiling, profile machining and inspection with a final template for above.

Cutting Unit (Hydro)

Hydraulically operated power pack along with cutting die with 3 HP electrical.

Additional Information:

Pay Mode Terms: T/T (Bank Transfer)

Precision Engineering for High Productivity

With forming stations ranging from 22 to 28 rows and rollers made from 45# chrome plated steel, this floor deck roll forming machine delivers consistent, high-quality profiles. The machine features a chain or gear drive and works on materials such as galvanized steel at a capacity of 10-15 meters per minute, perfectly suited for construction and industrial applications.

Advanced Automation and Ease of Operation

Equipped with an intuitive PLC control system and touch screen interface, this machine streamlines floor deck panel production. Its encoder-controlled length measurement guarantees accuracy, while options for manual or hydraulic decoiler enhance setup flexibility. The automatic grade ensures minimal operator intervention and seamless workflow.

Comprehensive Support and Reliable Service

Supplied by leading Indian manufacturers, service providers, and suppliers, the machine comes with robust after-sales support. Engineers are available for overseas servicing, ensuring reliability and operational longevity. Built from high-grade steel, and featuring a durable hydraulic cutting system, it is engineered for industrial environments.

FAQ's of Floor Deck Roll Forming Machine:

Q: How does the floor deck roll forming machine operate to produce decking panels?

A: The machine uses a series of 22-28 precision-forming stations to shape galvanized steel, color steel, or galvalume into floor deck profiles. Material is fed at a width of 1200 mm, passes through chrome-plated steel rollers, and is cut to length by a hydraulic system, all controlled by a PLC system and touch screen interface.

Q: What is the capacity and speed of the machine during production?

A: This roll forming machine is capable of producing floor decking panels at a rolling speed of 8-15 meters per minute, with an overall production capacity of 10-15 meters per minute. The efficient drive and automated features support continuous, high-volume output.

Q: When should the hydraulic or manual decoiler option be selected?

A: The choice between manual or hydraulic decoiler depends on your production needs. For higher volume or more frequent operations where speed and ease of use are critical, the hydraulic decoiler is recommended. Manual decoilers are suitable for smaller-scale or less frequent production.

Q: Where is this machine typically installed and which industries benefit most?

A: This floor deck roll forming machine is mainly installed in construction material manufacturing plants or metalworking facilities. Industries such as construction, infrastructure, and prefabricated building benefit from its ability to efficiently produce heavy-duty floor decking panels.

Q: What materials can be processed by the machine and at what thicknesses?

A: The machine is engineered to process galvanized steel, color steel, and galvalume sheets. It can handle material thicknesses ranging from 0.8 mm to 1.5 mm, allowing for versatile application in different flooring systems.

Q: How is accuracy and quality ensured throughout the production process?

A: Accuracy is maintained through encoder-controlled length measurement, a robust PLC system, and a hydraulic cutting system with a production tolerance of 1.5 mm. The use of high-grade steel and precision rollers further guarantees consistent panel dimensions and surface quality.

Q: What after-sales services are provided for this machine?

A: Comprehensive after-sales services are offered, including the availability of engineers for overseas installation, maintenance, and troubleshooting. This support ensures optimal machine performance, reduces downtime, and extends equipment lifespan.

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