C And Z Purlin Roll Forming Machine

Name: C And Z Purlin Roll Forming Machine
Brand: JUPITER ROLL FORMING PRIVATE LIMITED
Price: 5200000.0 INR
Availability: InStock

Price 5200000.0 INR/ Unit

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MOQ : 1 Unit

C And Z Purlin Roll Forming Machine Specification

Type
C and Z Purlin Roll Forming Machine

Material
High Grade Steel

Capacity
8-15 meters per minute

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control System

Rolling Speed
8-15 m/min

Cutting System
Hydraulic Cutting

Cutting Thickness
1.5 mm to 3.0 mm

Voltage
380V, 50Hz, 3 Phase

Color
Blue and Yellow

Dimension (L*W*H)
8500 mm 1200 mm 1500 mm

Weight
About 7.5 Tons

Cooling System
Electric Fan & Oil Cooling (Hydraulic Part)

Roller Material
High Grade 45# Steel with Heat Treatment

Applicable Width
80 mm - 300 mm

Number of Rollers
16-22 Stations

Drive Type
Chain Transmission

Punching System
Servo Motor Controlled, Pre-Punching System

Profile Length Tolerance
1.5 mm

Applicable Height
40 mm - 80 mm

Electric Components Brand
Schneider / Siemens

Hydraulic Station Power
5.5 kW

Forming Shaft Diameter
75 mm

Main Motor Power
15 kW

Change Over Time for C to Z
Approx. 5-10 minutes

About C And Z Purlin Roll Forming Machine

Z Purlin Roll forming is continuous bending operation in which a long strip of metal sheet (usually steel coils, like PPGI, PPGL, GI, PPGL, BGL, Aluminum etc.) passes through sets of rolls mounted on consecutives stand each set performing only an incremental part of the bend, until the desired cross-section profile is obtained. Roofing sheet roll forming machine consists of an automatic Decoiler feeding guide, roll forming unit, hydraulic cutter with PLC base control system.

Additional Information:

Item Code: JRPF
Production Capacity: 18MPM
Delivery Time: 90 Days
Packaging Details: As Per Customer Requite

Robust Construction for Enduring Performance

Built from top-quality high grade steel and equipped with 45# heat-treated roller material, this machine ensures extended operational life and wears resistance. The heavy-duty structure and advanced oil cooling system further contribute to consistent performance, even in demanding industrial environments.

Advanced Automation and Control

Featuring a computerized PLC control system from well-established brands like Schneider and Siemens, the roll forming machine promises reliability and easy operation. Automatic grade manufacturing, coupled with a servo motor-driven punching system, allows for precise and programmable results, reducing manual intervention and boosting productivity.

Versatile and Efficient Production

Quickly switch between C and Z profiles in approximately 5 to 10 minutes, thanks to the smart changeover system. The machine caters to variably sized purlins, suitable for a wide range of construction applications, delivering lengths with a profile tolerance of just 1.5 mm.

FAQ's of C And Z Purlin Roll Forming Machine:

Q: How does the machine switch between C and Z purlin profiles?

A: The C and Z Purlin Roll Forming Machine has a rapid changeover mechanism, allowing users to switch from C to Z profiles within approximately 5 to 10 minutes. This process involves adjusting the forming rollers and associated guides, making it efficient for manufacturing both purlin types without extensive downtime.

Q: What type of materials can be used with this roll forming machine?

A: This machine is designed to process high grade steel with a thickness between 1.5 mm and 3.0 mm. The robust roller stations and shaft diameter of 75 mm ensure consistent shaping of steel purlins, commonly used in structural frameworks.

Q: When should the cooling system be utilized during operation?

A: The built-in electric fan and oil cooling system automatically maintain optimal hydraulic temperatures during extended or intensive manufacturing runs. This helps to prevent overheating, thus ensuring stable machine performance and prolonging the life of hydraulic components.

Q: Where is the optimal usage environment for this machine?

A: The roll forming machine is ideal for industrial settings, manufacturing workshops, and construction material production facilities. Its robust design, automated functions, and capacity of 8-15 meters per minute make it well-suited for high-volume, continuous operations.

Q: What is the role of the servo-controlled pre-punching system?

A: The servo motor-controlled pre-punching system enables precise, programmable holes to be punched in the purlins before forming. This automated feature allows users to customize hole positions according to project needs, enhancing versatility and reducing manual labor.

Q: How does the PLC control system benefit users?

A: The PLC (Programmable Logic Controller) system offers straightforward operation, real-time monitoring, and programmable settings for profile length, punching, and cutting. This enhances consistency, minimizes operational errors, and increases overall production efficiency.

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