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C Purlin Roll Forming Machine

Name: C Purlin Roll Forming Machine
Brand: JUPITER ROLL FORMING PRIVATE LIMITED
Price: 5200000.0 INR
Availability: InStock

Price 5200000.0 INR/ Unit

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MOQ : 1 Unit

C Purlin Roll Forming Machine Specification

Type
C Purlin Roll Forming Machine

Material
High Strength Steel

Capacity
8-15 m/min

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control System

Rolling Speed
8-15 m/min

Cutting System
Hydraulic Cutting

Cutting Thickness
1.5-3.0 mm

Voltage
380V/50Hz/3Ph

Color
Blue & Yellow

Dimension (L*W*H)
8200 mm x 1500 mm x 1400 mm

Weight
Approx. 6500 kg

Forming Stations
18-22

Applicable Profile Size
80-300 mm Web Height

Drive Type
Chain Drive

Decoiler Capacity
5 Tons (Manual/Hydraulic Optional)

Punching System
Optional Hydraulic Punching

Roller Material
High Grade Steel with Hard Chrome Coating

Output Length Tolerance
2.0 mm

Main Motor Power
7.5 kW

Number of Rollers
18-22 Steps

Cooling System
Industrial Fan Cooling

Transmission Type
Gear/Chain Drive

Main Frame
350H Steel Welded

About C Purlin Roll Forming Machine

We are one of the leading organization occupied in providing brilliant quality C Purlin Roll Forming Machine, which is producing by using the high-grade material. It was widely used in every corn worldwide. we can develop special C Purlin Roll Forming Machine as per customer requirement.

Entry Gate:

Entry gate will be provided for movement of the sheet to roll former.

Main Base:

The main base is MS fabricated structure and adequately ribbed to minimize the distortion

It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

Mill stands (Station):

The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine

Each forming head consists of a fixed housing and sliding type out board housing

The mill stands will be arranged to locate shafts mounted on taper bearing

For the top shafts, the bearings are housed in the cartridge type bearing block

The bottom shaft bearings are located in the bored machined in the housing

The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housing

Roll shafts:

The roll shafts dia. 60mm will be manufactured from quality steel and will be keyed to locate tooling.

Drive:

The drive to the roll former will be by means of a gearbox system. The main drive will be provided by means of 10 HP motor

Tooling:

One set of Tooling with EN31 grade will be from imported material suitable for your machine as standard supply

The same is involved in operations like rough machining, keyway, rough profiling, profile machining and inspection with final template for above

Feeder:

Shaft Dia.: 60 mm

Inner: 200 mm

Material: EN 31

Motor H.P.: 1

Gearbox: 1

Punching Press:

Capacity: 20 ton

Motor H.P.: 3

Cutting Unit (Hydro):

Hydraulically operated power pack along with cutting die with 3 HP electrical.

Additional Information:

Pay Mode Terms: T/T (Bank Transfer)

Advanced Engineering and Robust Productivity

Built with a sturdy 350H steel welded frame, the C Purlin Roll Forming Machine ensures reliability under intensive use. Its chain or gear transmission and precision rollers operate seamlessly to produce C purlins of varying sizes. The hard chrome-coated rollers enhance durability and resist wear, while the industrial fan cooling system keeps temperatures optimal for continuous production. This results in consistent, high-quality structural components required in numerous construction applications.

Precision Automation with PLC Control

Equipped with a modern PLC control system, this machine streamlines production and minimizes manual intervention. Automated input and output functions allow for quick adjustments and easy profile changes. The PLC ensures precise length measurement, maintaining a tight 2.0 mm tolerance, and integrates seamlessly with the optional hydraulic punching and cutting systems for customized operations, maximizing both speed and accuracy.

Versatile Usage and Flexible Output

Designed to handle varying profile sizes, the C Purlin Roll Forming Machine accommodates web heights between 80 mm and 300 mm. It processes material thicknesses from 1.5 mm to 3.0 mm, adaptable for different project specifications. Its combination of rapid output speed, high capacity, and customizable punching and decoiling makes it ideal for manufacturers, suppliers, and service providers seeking efficiency and flexibility in C purlin production.

FAQ's of C Purlin Roll Forming Machine:

Q: How does the C Purlin Roll Forming Machine ensure precise profile dimensions?

A: The machine achieves accurate profiles using 18-22 precision-formed rollers made from high-grade steel with a hard chrome coating. Its PLC control system and output length tolerance of 2 mm guarantee repeatable and consistent results throughout production.

Q: What range of profile sizes can this roll forming machine accommodate?

A: It is designed to form C purlin profiles with web heights ranging from 80 mm to 300 mm and can process material thicknesses between 1.5 mm and 3.0 mm, making it versatile for various construction needs.

Q: Where can the C Purlin Roll Forming Machine be installed or used?

A: This machine is suitable for installation in industrial manufacturing settings such as metal fabrication shops, steel structure manufacturing facilities, and construction material suppliers across India.

Q: What is the process for changing profile sizes or thicknesses on the machine?

A: Profile changes are facilitated through the PLC control system, enabling operators to adjust forming parameters and settings quickly. This process minimizes downtime and streamlines production when switching between different C purlin specifications.

Q: When is hydraulic punching or manual decoiling preferred in operations?

A: Hydraulic punching is advantageous for operations requiring precise holes or customized punching in the purlins, while the manual decoiler is ideal for smaller-scale or budget-conscious manufacturing. The hydraulic decoiler is recommended for handling heavier coils up to 5 tons efficiently.

Q: How does the industrial cooling system benefit the machine's operation?

A: The integrated industrial fan cooling system maintains optimal operating temperatures, reducing wear on components and preventing overheating during continuous high-speed operation, thereby extending machine service life and safeguarding product quality.

Q: What are the key benefits of using this C Purlin Roll Forming Machine?

A: Key benefits include high production efficiency (up to 15 m/min), durability from hard chrome-coated rollers, flexible sizing, automated length and punching controls, and reduced manual labor through advanced PLC automation. These features collectively support faster turnaround, consistent quality, and scalable output for businesses.

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