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Duplex Roll Forming Machine

Name: Duplex Roll Forming Machine
Brand: JUPITER ROLL FORMING PRIVATE LIMITED
Price: 4175000.0 INR
Availability: InStock

Price 4175000.0 INR/ Unit

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MOQ : 1 Unit

Duplex Roll Forming Machine Specification

Type
Duplex Roll Forming Machine

Material
Mild Steel, Stainless Steel

Capacity
8-18 m/min (output speed)

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC control system

Rolling Speed
8-18 meters per minute

Cutting System
Hydraulic cutting

Cutting Thickness
0.3-1.2 mm

Voltage
415 V / 3 Phase / 50 Hz

Color
Blue, Yellow

Dimension (L*W*H)
Approx. 7500 mm x 1500 mm x 1600 mm

Weight
About 6-8 Tons

Number of Forming Stations
Up to 18 stations (per line)

Noise Level
75 dB

Rollers Material
High grade forged steel, Hard chrome plated

Safety Feature
Emergency stop, protective covers

Operating Temperature
5C to 40C

Power of Main Motor
7.5 kW

Application
Corrugated sheet, Trapezoidal sheet forming

Feeding Width
Up to 1250 mm

Sheet Material Thickness Range
0.3-1.2 mm

Decoiler Capacity
5 tons (optional manual or hydraulic)

Production Line
Double line (for dual profile production)

Driven Type
Chain drive/geared motor

Lubrication System
Centralized lubrication system

Frame Structure
H-beam welded structure

About Duplex Roll Forming Machine

Duplex Roll Forming Machine is a vertical member in the light frame construction techniques called balloon framing and platform framing of a building''s wall. Duplex Roll Forming Machine is the essential for its production.

Entry Gate:

Entry gate will be provided for movement of the sheet to roll former.

Main Base:

The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

Mill stands (Station):

The stands are mounted on the bed of the machine the line alignment can be easily done due to guideways arranged on the bed of the machine

Each forming head consists of a fixed housing and sliding type outboard housing

The mill stands will be arranged to locate shafts mounted on taper bearing

For the top shafts, the bearings are housed in the cartridge type bearing block

The bottom shaft bearings are located in the bored machined in the housing

The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housing

Roll shafts:

The roll shafts dia. 70mm will be manufactured from quality steel and will be keyed to locate tooling.

Drive:

The drive to the roll former will be by means of a chain. The main drive will be provided by means of 10 HP motor

Tooling:

One set of Tooling with EN grade will be from an imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, profile machining and inspection with a final template for above.

Cutting Unit (Hydro):

Hydraulically operated power pack along with cutting die with 3 HP electrical.

Additional Information:

Pay Mode Terms: T/T (Bank Transfer)
Port of Dispatch: any

Dual Profile Production Efficiency

With its double production line design, the Duplex Roll Forming Machine allows simultaneous manufacturing of two different sheet profiles. This significantly increases workflow productivity and reduces downtime associated with profile changes. Ideal for manufacturers requiring flexibility and high output in their fabrication processes, this system delivers consistent sheet quality and repeatability.

Superior Build and Material Handling

Engineered with high-grade forged steel rollers and a rugged H-beam welded structure, the machine ensures durability and precision in sheet forming. The optional 5-ton decoiler, adaptable for manual or hydraulic operation, accommodates large coil weights for uninterrupted production. The centralized lubrication system further enhances operational lifespan and reduces maintenance intervals.

Advanced Safety and Control Features

Operators benefit from a comprehensive suite of safety measures including emergency stop systems and full protective covers. The modern PLC control system allows for straightforward programming, monitoring, and adjustment of key parameters, supporting both efficiency and operator safety. The machine maintains a low noise level of 75 dB and operates reliably within a 5C to 40C temperature range.

FAQ's of Duplex Roll Forming Machine:

Q: How does the duplex roll forming machine increase production efficiency?

A: The duplex roll forming machine is designed with a double line, allowing it to produce two different sheet profiles (corrugated and trapezoidal) simultaneously. This feature significantly reduces setup times and increases output, making it highly efficient for industrial applications where multiple profiles are required.

Q: What materials and thicknesses can be processed with this machine?

A: This machine is compatible with mild steel and stainless steel sheets ranging from 0.3 mm to 1.2 mm in thickness. The maximum feeding width is 1250 mm, which accommodates a variety of standard sheet sizes for industrial roofing and cladding applications.

Q: When should I use the manual or hydraulic decoiler option?

A: The choice between manual and hydraulic decoiler depends on production scale and automation requirements. Hydraulic decoilers are ideal for heavy coils (up to 5 tons) and automated lines, providing easier handling and improved safety. Manual decoilers are suitable for smaller-scale operations where frequent coil changes or lower coil weights are expected.

Q: Where can the duplex roll forming machine be installed and operated?

A: This machine is suitable for installation in industrial manufacturing plants or fabrication workshops, ideally those with adequate space (approximately 7500 mm x 1500 mm x 1600 mm) and a stable power supply (415 V, 3 Phase, 50 Hz). It operates reliably within an ambient temperature of 5C to 40C.

Q: What is the process flow of the duplex roll forming machine?

A: The process starts with feeding metal sheets from the decoiler into the roll forming stations. As the material passes through up to 18 stations per line, it is progressively shaped into the desired profile. The PLC control system regulates speed, and the hydraulic cutting unit then sections the sheet to the programmed length before collection.

Q: How does the centralized lubrication system benefit maintenance?

A: The centralized lubrication system automatically distributes lubricant to critical moving parts, ensuring smooth operation and reducing wear. This feature minimizes maintenance requirements, prolongs machine life, and helps maintain consistent production quality over time.

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