About Roofing Tile Roll Forming Machine
We are among the leading names in the industry, engaged in Producing an exclusive range of Roofing Tile Roll Forming Machine. We have developed our machine as per the industry standards. Owing to their easy manufacturing process, excellent performance and effective solutions, these machines are widely appreciated.
Entry Gate:
Entry gate will be provided for movement of the sheet to roll former.
Main Base:
The main base is MS fabricated structure and adequately ribbed to minimize the distortion
It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stand
Mill stands (Station):
The stands are mounted on the bed of the machine the line alignment can be easily done due to guideways arranged on the bed of the machine
Each forming head consists of a fixed housing and sliding type outboard housing
The mill stands will be arranged to locate shafts mounted on taper bearings
For the top shafts, the bearings are housed in the cartridge type bearing blocks
The bottom shaft bearings are located in the bored machined in the housings
The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housing
Roll shafts:
The roll shafts dia. 70mm will be manufactured from quality steel and will be keyed to locate tooling.
Drive:
The drive to the roll former will be by means of a chain. The main drive will be provided by means of 10 HP motor
Tooling:
One set of Tooling with EN grade will be from imported material suitable for your machine as standard supply
The same is involved in operations like rough machining, keyway, rough profiling, profile machining and inspection with final template for above
Cutting Unit (Hydro):
Hydraulically operated power pack along with cutting die with 3 HP electrical.
Advanced Automation for Seamless ProductionEquipped with a PLC control system and an interactive touch screen, this Roofing Tile Roll Forming Machine streamlines roof tile manufacturing. The automatic grading and computerized controls minimize operator intervention, boosting efficiency and ensuring accuracy throughout the forming and cutting processes.
Built to Last and AdaptConstructed with high-grade 45# steel rollers and tough hard chrome plating, the machine ensures long-term durability even when processing stronger steel materials. Multiple roller stations (18-25) accommodate various tile designs, and customizable feeds and voltage settings make it adaptable for different project needs.
Versatile Usage with Multiple Material SupportWhether for residential, commercial, or industrial roofing applications, the machine processes galvanized steel, painted steel, and galvalume sheets efficiently. With a feeding width of up to 1250 mm and a cutting thickness capacity of 0.3-0.8 mm, it covers a broad range of roofing tile specifications used in modern construction.
FAQ's of Roofing Tile Roll Forming Machine:
Q: How does the Roofing Tile Roll Forming Machine operate?
A: This machine utilizes a PLC control system along with a touch screen for seamless operation. Raw material sheets are fed into the machine, where they are sequentially shaped across 13-18 forming steps by high-grade steel rollers, then precisely cut to required lengths using a hydraulic cutting system.
Q: What types of material are suitable for this roll forming machine?
A: It is designed to process galvanized steel, painted steel, and galvalume sheet, ensuring flexibility for various roofing projects while maintaining high-quality output across different finishes and thicknesses (0.3-0.8 mm).
Q: What are the benefits of using this roll forming machine?
A: The machine offers fast production speeds (up to 15 meters/min), excellent cutting precision (2 mm), durability due to chrome-plated rollers, and fully automated, computerized control. These features lead to consistent tile quality, reduced labor costs, and minimized material waste.
Q: Where is the ideal place to install and operate this machine?
A: This machine is best suited for roofing material manufacturers, industrial workshops, or service providers in construction supply. Its dimensions (approx. 7200 x 1500 x 1500 mm) and weight (about 4.5 tons) require a solid, spacious workspace with suitable electrical infrastructure (customizable voltage available).
Q: When should maintenance be performed on the machine?
A: Regular maintenance should be carried out based on operational hours and material usage, focusing on lubricating the transmission chain, inspecting the rollers for wear, and checking hydraulic power systems to ensure optimal performance and longevity.
Q: What is the process for customizing machine specifications?
A: Clients can specify requirements like feeding width, voltage, finish color (blue/yellow or custom), and number of roller stations as per their project needs. Manufacturers and suppliers in India provide consultation and after-sales support to tailor the machine accordingly.