Highway Guardrail Roll Forming Machine

About Highway Guardrail Roll Forming Machine

Usage/Application	Highway Gard
Material	Stainless Steel
Cutting Type	Fully Automatic
Model Name/Number	W Beam
Automation Grade	Automatic

Highway Guardrail Roll Forming Machine can produce a variety of guardrails which is Mostly used in high way Road. Produced guardrails are all in high quality, Durability, Long lasting Life and they are also easy to be installed. One production Machine can produce products of a wide range of specifications, so you will surely get Profile a lot.

Entry Gate:

• Entry gate will be provided for movement of the sheet to roll former.

Main Base:

• The main base is MS fabricated structure and adequately ribbed to minimize the distortion
• It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

Mill stands (Station):

• The stands are mounted on the bed of the machine the line alignment can be easily done due to guideways arranged on the bed of the machine
• Each forming head consists of a fixed housing and sliding type outboard housing
• The mill stands will be arranged to locate shafts mounted on taper bearings
• For the top shafts, the bearings are housed in the cartridge type bearing blocks
• The bottom shaft bearings are located in the bored machined in the housings
• The bottom arbors are fixed in the position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

Roll shafts:

• The roll shafts dia. 70 mm will be manufactured from quality steel and will be keyed to locate tooling.

Drive:

• The drive to the roll former will be by means of a gearbox system
• The main drive will be provided by means of 15 HP motor

Tooling:

• One set of Tooling with EN31 / D3 grade will be from imported material suitable for your machine as standard supply
• The same is involved in operations like rough machining, keyway, rough profiling, profile machining trial and hardening, bore grinding and inspection with a final template for above.

Cutting Unit (Hydro):

• Hydraulically operated power pack along with cutting die with 3 HP electrical.

Additional Information:

• Delivery Time: 120 Days
• Packaging Details: As par Customer requirement

Precision Engineering & Robust Performance

This roll forming machine offers unmatched accuracy with its advanced PLC control systems and high-grade 45# steel rollers, all hard chrome coated for prolonged durability. The hydraulic cutting mechanism ensures clean, precise cuts within a 2 mm tolerance range, facilitating superior product quality for every guardrail produced.


Efficient & Automated Production

Automated features like PLC controls and automatic lubrication make the production process highly efficient, minimizing manual intervention. The machine manages feeding, forming, and cutting seamlessly, enabling operators to achieve rolling speeds between 8 and 15 meters per minute while maintaining consistent product dimensions.


Versatility & Customization

Designed for flexibility, this machine accommodates material widths from 300 to 510 mm and can be customized in color for branding needs. Its compatibility with both W-beam and three-beam guardrail profiles makes it a suitable choice for diverse highway safety projects across India or any international location.