About Highway Guardrail C Post Profile Roll Forming Machine
| Material |
Steel |
| Cutting Type |
Fully Automatic |
| Automation Grade |
Automatic |
| Capacity |
Production line speed (Without Cutting): 0 to 8 MPM |
| Job Thickness |
1-2 mm |
| Coil Weight |
200 mm to 800 mm |
| Sheet Thickness |
2.00 mm to 3.00 mm |
The Crash Barrier Roll Forming Machine was designed and build to produce the W shaped beams for crash barriers of highway guardrails from 3.0-4.0mm thickness galvanized steel and the guardrails will be used for the construction of highways and expressway. The shape of the crash barriers or the W beams is generally the same as regular type in the world, the whole roll forming line is fully automatically running under the PLC control system, including feeding, leveling, punching, roll forming machine and cutting. This machine can produce U section for mounting or support for highway guards.Additional Information:
Efficient Road Safety Post ProductionDesigned for highway and roadside barrier applications, this roll forming machine streamlines the creation of C post guardrails. Its advanced powertrain and forming stations facilitate consistent profiles, ensuring road safety standards are met with every batch produced.
Durable Construction and High-Grade MaterialsThe machine's rollers are crafted from high-grade 45# steel with hard chrome coating, ensuring longevity and resistance against wear. The shafts are robust, measuring 70 mm in diameter, contributing to precise forming and extended operational life.
Versatile Control and OperationOperators benefit from a user-friendly touch screen HMI, integrated PLC control system for accuracy, and adjustable settings. Manual or automatic decoiler options cater to varied production needs, while hydraulic cutting accommodates thicknesses up to 4 mm.
Customizable to Project SpecificationsThis forming unit accommodates client preferences in terms of material type, voltage, and external coloration, with an operating temperature range designed for diverse environments. Its adaptability makes it a practical choice for manufacturers, suppliers, and service providers in India.
FAQ's of Highway Guardrail C Post Profile Roll Forming Machine:
Q: How does the Highway Guardrail C Post Profile Roll Forming Machine operate?
A: The machine feeds galvanized or carbon steel strips up to 400 mm wide through 16-20 forming stations. A 15 kW main motor powers the roll forming process, while a PLC control system and touch screen HMI enable precise and automated operation. The hydraulic cutting mechanism finalizes posts according to programmed lengths.
Q: What materials can be processed with this roll forming machine?
A: This equipment is suitable for processing galvanized steel and carbon steel, with thicknesses ranging from 1.5 to 4 mm. It delivers consistent results for road safety barriers and guardrail applications.
Q: When should I use a manual or automatic decoiler?
A: Manual decoilers are ideal for smaller production batches or setups requiring less frequent material changes. Automatic decoilers, with a 5-ton capacity, are recommended for high-volume, continuous operations to improve efficiency and reduce manual handling.
Q: Where is this machine mainly applied?
A: It is primarily used in manufacturing facilities that produce C post profiles for highway guardrail installation, road safety barriers, and related infrastructure projects. Widely used by manufacturers, suppliers, and service providers in India and similar markets.
Q: What is the process for changing control or production settings?
A: All major parameters, including length, material feed, and cutting specifications, can be adjusted via the intuitive touch screen HMI and the computer-controlled PLC system. This allows quick and accurate modification to fit varied project requirements.
Q: How does using this machine benefit my highway guardrail production?
A: Utilizing this roll forming machine increases production speed (up to 20 meters/min), improves product consistency, minimizes manual labor, and ensures high precision for every guardrail post. Its durable build and customization features deliver long-term value to any manufacturing operation.